Mycoworks required the definition, scaling, and optimization of processes to transform freshly harvested mycelium-based composites and textiles into a biomaterial functionally equivalent to leather, ensuring structural stability and consistent quality throughout the production chain.

The textile reinforcement of the mycelium sheets was optimized, and process stages were established based on physicochemical data and sensory evaluations, securing reproducible quality metrics. Industrial equipment essential for scale-up—tanning unit with heating, convective air dryer, spray-coating system, embossing press, and mechanical testing laboratory—was selected, procured, and installed.

Process optimization enabled the prototyping and subsequent scale-up of four new colors and finishes, increasing production capacity and establishing efficient SOPs. The work also consolidated a specialized internal team (engineering, technicians, and supply-chain personnel) capable of supporting continuous biomaterial development.